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FX-Cooker Conditioning
Product Details:
- Type Conditioning Cooker
- Material Stainless Steel
- Production Capacity 300-800 Kg/hr
- Computerized Yes
- Automatic Grade Semi-Automatic
- Control System PLC Controlled
- Voltage 380 V
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FX-Cooker Conditioning Price And Quantity
- 1 Unit
FX-Cooker Conditioning Product Specifications
- Silver
- 4200 1400 2600 mm
- Semi-Automatic
- 0.6 MPa
- Yes
- Stainless Steel
- 1200
- 24 kW
- 380 V
- 300-800 Kg/hr
- Conditioning Cooker
- PLC Controlled
- Heavy-duty Stainless Steel
- Automatic
- Seed Preparation in Oil Mills
- Up to 110C
- Uniform Cooking and Conditioning
- Floor Standing
- 4 Layers
- Steam Heating
FX-Cooker Conditioning Trade Information
- Cash in Advance (CID)
- 100 Unit Per Month
- 10 Days
- All India
Product Description
The FX-Cooker is a high-performance machine designed for the pre-conditioning of oilseeds prior to flaking and expelling operations. It improves oil recovery by optimizing moisture levels and breaking down oil cell structures, enabling more efficient extraction.
Cooking is a critical step that coagulates seed proteins, deactivates enzymes, and inhibits bacterial growth-ensuring improved oil yield, better product quality, and enhanced storage stability.
Key Features:
Cooking is a critical step that coagulates seed proteins, deactivates enzymes, and inhibits bacterial growth-ensuring improved oil yield, better product quality, and enhanced storage stability.
Key Features:
- VFD-Based Feed Control: Ensures precise regulation of feed rate, improving consistency and efficiency in downstream operations
- Advanced Thermal Control System: Equipped with a precise temperature control system to prevent damage to oil cells during cooking
- Energy-Efficient Steam Tray Design: Jacketed steam trays, manufactured using special materials of construction (MOC) and hydrotested as per industry standards, minimize steam consumption and ensure cost-effective operation
- Rigorous Quality Testing: Equipment undergoes pressure testing and advanced weld inspections, including penetrant, radiographic, and ultrasonic testing, ensuring reliability, operational accuracy, and long service life
- Optimized Agitator Arms: Precision-engineered agitator arms prevent material buildup along tray edges. Their angular positioning ensures complete material movement, minimizes residue, and protects steam tray integrity. The robust two-part construction enhances durability and performance
- Inspection Windows: Provide clear internal visibility for easy monitoring and process control
- Improved Downstream Efficiency: Proper cooking and conditioning enhance flaking efficiency and overall process performance
- Fumes Extraction System: Integrated exhaust blower maintains proper airflow, removes excess moisture and fumes, and prevents pressure buildup for safe and efficient operation
- Flexible Gearbox Options: Available with bevel helical or planetary gearbox configurations for higher productivity, lower power consumption, and extended equipment life
- VFD for Drive System: Ensures smooth startup and precise torque control for the compound drive system of basket beaters
- Maintenance-Friendly Design: Easy-access doors enable quick inspection and maintenance
- Robust Construction: Built using carbon steel or stainless steel for durability, strength, and hygienic operation
- Enhanced Safety Features: Safety guards with limit switches ensure immediate shutdown if opened, reducing risks associated with rotating parts
Superior Conditioning Performance
The FX-Cooker Conditioning ensures uniform heating and moisture control to guarantee optimum seed texture for oil extraction. Its four-layer, steam-heated stainless steel drum boosts cooking efficiency, resulting in consistent seed preparation across batches. The PLC-controlled system allows for precise adjustments, providing maximum quality with minimal supervision.
Durable Construction and Ease of Installation
Engineered with heavy-duty stainless steel, the FX-Cooker Conditioning withstands continuous industrial use. Its floor-standing design ensures simple integration into existing oil mill setups. The machine's robust construction enhances longevity and reduces maintenance, making it suitable for varied operational environments.
FAQ's of FX-Cooker Conditioning:
Q: How does the FX-Cooker Conditioning process seeds in oil mills?
A: The FX-Cooker Conditioning utilizes steam heating within four stainless steel drum layers to uniformly cook and condition seeds. The process involves controlled heating up to 110C, where automatic moisture regulation ensures seeds reach the optimal texture needed for efficient oil extraction.Q: What are the main benefits of using a computer-controlled conditioning cooker?
A: Computerized PLC control allows precise adjustment of temperature, moisture, and process parameters. This results in uniform cooking, energy efficiency, and reduced dependency on manual intervention, leading to consistent seed quality and streamlined operations.Q: When is the FX-Cooker Conditioning most effectively used in seed preparation?
A: This machine is best used during the conditioning phase, just before oil extraction. It prepares seeds by optimizing their moisture and temperature, making it an essential step in achieving higher oil yields and better extraction efficiency.Q: Where can the FX-Cooker Conditioning be installed and who can use it?
A: Designed as a floor-standing unit, it is suitable for installation in various oil processing facilities across India. It caters to distributors, exporters, importers, manufacturers, service providers, suppliers, and traders within the oil milling industry.Q: What is involved in the automatic moisture regulation feature?
A: The automatic moisture regulation feature precisely adjusts humidity inside the drum to maintain ideal seed conditions throughout the cooking process. This improves the final product quality and operational efficiency by minimizing over-drying or excess moisture.Q: What advantages does heavy-duty stainless steel construction offer?
A: Heavy-duty stainless steel provides excellent durability, corrosion resistance, and food safety. It ensures reliable performance under continuous high-temperature and high-moisture conditions, which are typical in oil seed processing.Q: How much seed can the FX-Cooker Conditioning process per hour, and what power does it require?
A: The machine processes between 300 and 800 kilograms of seed per hour and operates with a power requirement of 24 kW at 380 V, making it suitable for medium to large-scale oil production environments.Tell us about your requirement
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